Shop-floor intelligence

Turn factory chaos into visible, accountable action.

MfgPlantIQ connects shop-floor issues, material, WIP and corrective actions into one real-time operational layer — so nothing gets lost between the floor and the office.

30-second issue reporting 4-level duplicate detection Real-time digital twin
The operational layer

One real-time layer over your shop floor.

Not another ERP module. A fast, visual system your operators actually use — and your plant head actually trusts.

📸

Report in 30 seconds

A photo, a category, done. GPS, voice and multi-photo built in — even with gloves on.

🛡️

Stop duplicate noise

Same part, location, GPS radius, time window and photo similarity are caught with a confidence score.

🛒

Reuse material

An internal marketplace surfaces surplus pipe, plate and WIP before anyone raises a purchase.

🔧

Root cause & CAPA

Immediate, corrective and preventive action with before/after evidence — then verified and closed.

🗺️

Digital twin

A live 2D plant map. Green, amber, red per department — drill into issues and material instantly.

📊

Answers, not dashboards

Repeat problems, action effectiveness, material reuse and WIP causes — every chart answers a question.

Digital twin

A command center for the floor.

See the whole plant at a glance. Every area reports its own health in real time — hover to drill in.

Stores
Healthy
Open issues 0 · WIP Normal · Material 128 items
Cutting
Attention
Open issues 3 · WIP High · Machine OK
Welding
Healthy
Open issues 1 · WIP Normal · Machine OK
Assembly
Critical
Open issues 5 · WIP Blocked · Waiting material
Paint
Healthy
Open issues 0 · WIP Normal
Quality
Healthy
Verifications pending 2
● Live health per area

Green, amber and red roll up from real issues, WIP and material — no manual status updates.

Click into any department

Open tickets, available material and pending verifications, right where they happen.

Built for the floor, not gaming

A sophisticated industrial control view — fast, minimal, readable on any screen.

Issue to closure

Every problem, closed the same way.

Report → assign → act → root cause → CAPA → verify → close. Nothing falls through the cracks.

01Report
02Assign
03Act
04Root cause
05CAPA
06Verify
07Close
Issue#MP-1042 · Wrong Material Found
LocationCutting Bay
Priority● High
AssignedProduction Supervisor
StatusIn progress
Root causeMaterial identification

Accountability, by design.

Who reported it, who owns it, what action was taken, and whether it actually worked — captured automatically as a timeline you can audit. Effectiveness reports show issues before vs after the fix, so improvement is provable, not anecdotal.

Internal material marketplace

Before you buy it, check if your factory already has it.

Surplus material hides in racks and bays across the plant. MfgPlantIQ makes it findable — and reusable.

PL-2045240 kg

MS Plate

10 mm · 1250×2500
📍 Cutting Bay · Rack A-04
P-100236 pcs

Rotor Pipe

114.3 × 8 mm
📍 Stores · Rack B-12
SQ-33018 pcs

Square Pipe

75 × 75 × 5
📍 Raw Yard · S-12
Material available→ Operator finds it→ Reserved & picked→ Purchase avoided ✓
Management analytics

The numbers a plant head actually asks for.

What's hurting the plant, what's repeating, and whether the last fix worked.

Open issues
124
Critical
8
Repeat issues
17
Material reused
₹4.8L
Avg. resolution
6.4 h
Wrong-material issues — before vs after corrective action ▼ 76.7%
BeforeAfter
Where it fits

MfgPlantIQ is not an ERP replacement.

Your ERP runs the transactions. MfgPlantIQ runs the floor. Together, they make a connected factory.

Your ERP

  • Orders
  • Purchasing
  • Accounts
  • Inventory transactions
  • Production transactions
+

MfgPlantIQ

  • Shop-floor issues
  • WIP visibility
  • Material reuse
  • Accountability & CAPA
  • Digital twin · real-time actions
= One connected factory.
Built for the floor

The whole plant, in your pocket.

Operators report and reuse from the Android app. Managers watch it resolve in real time.

MfgPlantIQ report an issue screen
MfgPlantIQ mobile dashboard with leaderboard
MfgPlantIQ material marketplace
Solutions by role

Everyone sees what matters to them.

🏭

Plant Head

"What is hurting the plant?"

✅

Quality

"Which problems are repeating?"

📦

Stores

"What material can we reuse?"

🛠️

Supervisor

"What needs action now?"

⚙️

Production

"Where is WIP stuck?"

📋

PPC

"What's blocking the plan?"

🔧

Maintenance

"Which machines need me?"

👷

Operator

"Report an issue in seconds."

Pricing

Plans that grow with your plant.

Every plan includes the marketplace, issue management, reports and the Android app. Billed per company.

Starter

₹0/mo

For a single plant getting started.

  • Up to 10 users
  • 200 issue photos / month
  • Marketplace & tickets
  • Community support
Start free

Business

₹4,999/mo

For growing manufacturers.

  • Up to 50 users
  • 5,000 issue photos / month
  • All reports + leaderboard
  • Digital twin + push
  • Priority support
Choose Business →

Enterprise

Custom

For multi-plant groups.

  • Unlimited users & photos
  • Multi-factory & SSO
  • On-prem / private cloud
  • Dedicated success manager
Contact sales
FAQ

Questions, answered.

Is MfgPlantIQ an ERP?

No. Your ERP runs orders, purchasing and accounts. MfgPlantIQ runs the shop floor — issues, WIP, material reuse, CAPA and the digital twin — and complements your ERP.

How fast can operators report an issue?

About 30 seconds: a photo, a category, submit. GPS, voice and multi-photo are built in, and duplicate issues are caught automatically.

Is my company's data private?

Yes — each company's data is isolated to that company. See our Privacy Policy.

Do you support multiple factories?

Yes. MfgPlantIQ is multi-company — each organisation gets its own users, departments, material and issues.

How do we get the mobile app?

Download the Android app directly from this site after you create your workspace — no Play Store needed.

Make your factory floor visible.

Create your workspace in minutes — no credit card, no rollout project.

Start free → ⬇ Download Android app